Feichun TENAX-M 6kV: Advanced Medium Voltage Reeling Mine Cable
The Feichun TENAX-M 6kV Medium Voltage Reeling Mine Cable is engineered to meet the demanding needs of heavy-duty mining and construction operations.
Whether it's powering large mobile mining equipment or supporting complex machinery, the TENAX-M 6kV offers an ideal combination of electrical performance, mechanical durability, and environmental resistance.
Designed with advanced materials and construction methods, this cable ensures reliable operation under extreme conditions, providing power distribution solutions that optimize productivity and safety on-site.
This article provides a thorough overview of the Feichun TENAX-M 6kV cable’s specifications, design features, and its application in industrial environments.
By understanding the product’s strengths, customers can make informed decisions on how to incorporate this cable into their operations.
1. Product Overview
Product Designation
TENAX-M 6kV Medium Voltage Reeling Mine Cable
Primary Application
The Feichun TENAX-M 6kV is primarily used as a power feeder cable for large mobile equipment, such as excavators, spreaders, and various construction machinery. It is designed to deliver reliable medium voltage power in environments where frequent cable reeling, high mechanical stresses, and harsh conditions are common.
Key Target Industries
- Mining: Used for powering large equipment in both open-pit and underground mining operations.
- Construction: Essential for providing power to construction machinery in demanding environments.
- Heavy Equipment Operations: Ideal for industries that require heavy-duty cables to power large-scale machines and equipment.
2. Technical Specifications
2.1 Electrical Characteristics
The Feichun TENAX-M 6kV is built to handle demanding electrical loads and provides high performance for both AC and DC systems.
| Specification | Details |
| Rated Voltage | 3.6/6 kV |
| Maximum Permissible Operating Voltage | AC: 4.2/7.2 kV |
| | DC: 5.4/10.8 kV |
| AC Test Voltage | 11 kV |
| Conductor Material | Plain copper |
| Conductor Stranding | Finely stranded, Class 5 (DIN EN 60228 / VDE 0295) |
These electrical characteristics ensure that the TENAX-M 6kV can deliver consistent, high-performance power to heavy machinery, even in the most demanding environments.
2.2 Mechanical Design
The mechanical construction of the Feichun TENAX-M 6kV is optimized for handling extreme mechanical stresses, including frequent reeling and high tension.
| Mechanical Feature | Details |
| Core Arrangement | Centralized core layout with aramid rope center |
| Specialized Reeling Capabilities | Designed for mono-spiral and cylindrical reels; single plane guiding systems |
| Maximum Tensile Load | 15 N/mm² |
| Torsional Stress | 50°/m |
These features ensure the TENAX-M 6kV cable performs reliably even in high-stress applications such as reeling and unrolling, common in large-scale mining and construction projects.
2.3 Environmental Resistance
The TENAX-M 6kV cable is designed to perform in tough environmental conditions, ensuring reliable operation under extreme weather, temperature fluctuations, and exposure to harsh elements.
| Temperature Range | Details |
| Conductor Max Temperature | 90°C |
| Short Circuit Temperature | 250°C |
| Ambient Temperature (Fixed Installation) | -40°C to 80°C |
| Flexible Operation Temperature | -25°C to 60°C |
The cable is also highly resistant to environmental stresses such as fire, oil, and UV radiation, ensuring long-term durability in demanding settings.
| Environmental Certifications | Details |
| Fire Resistance | EN 60332-1, IEC 60332-1 |
| Oil Resistance | EN 60811-404, IEC 60811-404 |
| Weather Resistance | Suitable for indoor/outdoor use |
3. Unique Design Features
3.1 Insulation Technology
The insulation of the Feichun TENAX-M 6kV cable is designed for superior performance in challenging environments. The cable’s advanced insulation compound and semiconductive layers provide excellent protection against electrical interference and environmental stresses.
| Insulation Technology | Details |
| Insulation Compound | Special rubber (3GI3 type) |
| Semiconductive Layers | Inner and outer semiconductive rubber compound |
| Enhanced Protection | Ozone resistance, UV protection, Oil resistance |
3.2 Sheath Construction
The Feichun TENAX-M 6kV is built with a robust sheath construction that ensures excellent mechanical protection.
| Sheath Construction | Details |
| Inner Sheath | Special rubber compound (5GM3 mechanical properties) |
| Outer Sheath | Abrasion and tear-proof special rubber |
| Color Options | Red or Black |
| Compliant with | DIN VDE 0207 Part 21 |
The specially formulated rubber sheath ensures high resistance to wear, tear, and environmental factors such as oil and UV radiation.
4. Performance Capabilities
4.1 Mechanical Performance
The Feichun TENAX-M 6kV is built to handle high mechanical stress, frequent reeling, and significant tension.
| Mechanical Feature | Details |
| Reeling Specifications | Designed for both mono-spiral and cylindrical reels; Single plane guiding system |
| Travel Speed | Up to 30 m/min |
| S-type Directional Changes | Minimum 20x Cable Diameter |
The TENAX-M 6kV is rigorously tested to withstand these challenges and maintain optimal performance even under extreme conditions.
| Advanced Testing | Details |
| Reversed Bending Test | Ensures resistance to bending stress |
| Torsional Stress Test | Ensures durability against twisting forces |
| Roller Bending Test (Type C) | Ensures smooth movement over rollers |
These tests validate the TENAX-M 6kV cable’s exceptional durability and resistance to mechanical stress.
5. Industry Standards and Compliance
The Feichun TENAX-M 6kV cable is engineered to meet or exceed international standards, ensuring its suitability for global mining and heavy equipment applications.
| Standard | Details |
| Primary Standard | DIN VDE 0250-813 |
| Conductor Standard | DIN EN 60228 / VDE 0295 |
| International Certifications | Meets global mining and heavy equipment cable requirements |
These certifications guarantee that the TENAX-M 6kV cable complies with the highest quality and safety standards across various industries.
6. Application Considerations
6.1 Recommended Use
The Feichun TENAX-M 6kV is ideal for use in:
- Large Mobile Equipment Power Distribution: Provides reliable power to excavators, spreaders, and other heavy-duty mining and construction equipment.
- Excavators: Essential for heavy material handling and digging operations in mining environments.
- Spreaders: Used for managing large piles of materials.
- Complex Construction Machinery: Suitable for powering various types of construction machinery operating in harsh conditions.
6.2 Installation Recommendations
To ensure optimal performance and longevity, proper installation and management of the Feichun TENAX-M 6kV cable are crucial:
- Follow Manufacturer’s Guidelines: Adhere to the recommended installation practices to avoid potential issues.
- Consider Environmental Conditions: Be mindful of extreme weather, temperature variations, and mechanical stresses.
- Ensure Proper Cable Management: Use proper cable guides, reels, and protections to prevent excessive wear and tear.
7. Potential Challenges and Solutions
Challenge: Harsh Mining Environments
Solution: The TENAX-M 6kV cable is designed with enhanced chemical and mechanical resistance to withstand the extreme conditions of mining environments, including exposure to oil, UV radiation, and physical abrasion.
Challenge: Frequent Cable Reeling
Solution: The TENAX-M 6kV cable features specialized reeling capabilities, including mono-spiral and cylindrical reel designs, allowing it to handle frequent and high-speed reeling without compromising durability.
Challenge: Temperature Variations
Solution: With its wide operational temperature range of -25°C to 60°C, the TENAX-M 6kV is well-suited for environments with fluctuating temperatures, from frozen arctic conditions to scorching heat.
8. Comparative Advantages
The Feichun TENAX-M 6kV cable stands out in the market due to:
- Superior Flexibility: Ideal for applications requiring frequent cable reeling and unrolling.
- Exceptional Environmental Resistance: Built to endure the toughest weather conditions, chemical exposure, and physical stress.
- Advanced Mechanical Durability: Handles high mechanical tension, torsional stress, and bending forces.
- Precise Electrical Performance: Delivers consistent power transmission with high voltage tolerance.
9. Technical Support and Consultation
Feichun provides comprehensive technical support for the TENAX-M 6kV cable, including:
- Detailed Technical Documentation: Access to product datasheets, installation guides, and safety instructions.
- Application-Specific Consulting: Expert advice on selecting the right cable for your specific mining or construction needs.
- Custom Solution Development: Tailored solutions to meet unique project requirements, ensuring optimal performance in your operations.
Conclusion
The Feichun TENAX-M 6kV Medium Voltage Reeling Mine Cable is a high-performance, durable solution for heavy-duty applications in the mining, construction, and heavy equipment industries.
With its advanced mechanical properties, environmental resistance, and superior electrical performance, the TENAX-M 6kV is an indispensable asset for large-scale industrial operations.
Whether you are powering excavators, spreaders, or complex construction machinery, this cable delivers reliable and safe power in even the most demanding environments.
For more information, technical support, or to place an order, please contact Feichun Cable Technologies.
Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.
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